alantani
07-04-2006, 11:57 AM
had a request to go through this reel several weeks ago. sorry it's taken so long. it's a fairly straight forward reel to work on. just a few little tricks to get it apart. here's the link to the schematics....
http://mikesreelrepair.com/schematic...%20CU200B5.pdf
and here's the reel.
http://www.yourfishpictures.com/data/500/medium/103_0684.JPG
to remove the left side plate, flip up the turnkey dial (key #1510) and turn it counter clockwise until you can pull the entire left side plate assembly (key #1509) off.
http://www.yourfishpictures.com/data/500/medium/103_0685.JPG
set the left side plate and spool aside.
http://www.yourfishpictures.com/data/500/medium/103_0686.JPG
let's pull the handle and star, including the handle nut plate screw (key #795, the handle nut plate (key #1993), the handle nut (key #797), the handle (key #1994), and the star drag (key #1486).
http://www.yourfishpictures.com/data/500/medium/103_0687.JPG
http://www.yourfishpictures.com/data/500/medium/103_0688.JPG
now remove the star drag spring (key #1106), the star drag nut (key #1365), the star drag spacer (key #1289), and the two drag spring washers (key #15).
http://www.yourfishpictures.com/data/500/medium/103_0689.JPG
remove the right side plate screws. note that three are short (key #786) and one in the 6 o'clock position is long (key #1998).
http://www.yourfishpictures.com/data/500/medium/103_0690.JPG
remove the left side plate screw/multi-purpose screw (key #987).
http://www.yourfishpictures.com/data/500/medium/103_0691.JPG
pull the thumb rest (key #2044) straight forward. this is the tricky part.
http://www.yourfishpictures.com/data/500/medium/103_0692.JPG
the right side plate assembly (key #1997) will now lift straight up.
http://www.yourfishpictures.com/data/500/medium/103_0693.JPG
you now have full access to the right side plate.
http://www.yourfishpictures.com/data/500/medium/103_0694.JPG
here's a neat little trick. the main drive gear (key #1213) is often stuck! put the handle back on, grab the main gear and twist the handle back and forth at the same time your lift the main gear off.
http://www.yourfishpictures.com/data/500/medium/103_0695.JPG
i've lined up the drag washer A (key# 1214), the drive gear (key #1213), drag washer C (key #1212), the key washer (key #1211), and the roller clutch inner tube (key #1206).
http://www.yourfishpictures.com/data/500/medium/103_0696.JPG
the carbontex washer that you need is the calcutta 200 drag set. it fits a bunch of different reels!
http://www.yourfishpictures.com/data/500/medium/103_0697.JPG
throw a thick coat of drag grease on both carbontex washers....
http://www.yourfishpictures.com/data/500/medium/103_0698.JPG
http://www.yourfishpictures.com/data/500/medium/103_0699.JPG
and rebuild the gear cluster.
http://www.yourfishpictures.com/data/500/medium/103_0700.JPG
lube the right side plate bearing (key #194).
http://www.yourfishpictures.com/data/500/medium/103_0701.JPG
the right side plate (key #1997) drops straight down.
http://www.yourfishpictures.com/data/500/medium/103_0702.JPG
push the thumb rest (key #2044) straight back and into place.
http://www.yourfishpictures.com/data/500/medium/103_0703.JPG
re-install the left side plate multi-purpose screw (key #987).
http://www.yourfishpictures.com/data/500/medium/103_0704.JPG
re-install all four right side plate screws (key #786 and 1998). the long screw goes in the 6 o'clock position.
http://www.yourfishpictures.com/data/500/medium/103_0705.JPG
re-install the drag spring washers (key #15) in a "()" configuration. then install the star drag spacer (key #1289) and star drag nut (key #1365).
http://www.yourfishpictures.com/data/500/medium/103_0706.JPG
install the star drag spring (key #1106) and the star drag (key #1486). push the star drag straight down onto the drive shaft (key #1491) until it clears the "shoulders" of the drive shaft.
http://www.yourfishpictures.com/data/500/medium/103_0707.JPG
push the handle (key #1994) down until it rests on the "shoulders" of the drive shaft, add a little grease and tighten down the handle nut (key #797).
http://www.yourfishpictures.com/data/500/medium/103_0708.JPG
install the handle nut plate (key #1993) and screw (key #795).
http://www.yourfishpictures.com/data/500/medium/103_0709.JPG
lube the right spool bearing (no key #).
http://www.yourfishpictures.com/data/500/medium/103_0710.JPG
lube the left side plate bearing (key #194).
http://www.yourfishpictures.com/data/500/medium/103_0711.JPG
re-install the spool and left side plate and you're done!
http://www.yourfishpictures.com/data/500/medium/103_0712.JPG
http://mikesreelrepair.com/schematic...%20CU200B5.pdf
and here's the reel.
http://www.yourfishpictures.com/data/500/medium/103_0684.JPG
to remove the left side plate, flip up the turnkey dial (key #1510) and turn it counter clockwise until you can pull the entire left side plate assembly (key #1509) off.
http://www.yourfishpictures.com/data/500/medium/103_0685.JPG
set the left side plate and spool aside.
http://www.yourfishpictures.com/data/500/medium/103_0686.JPG
let's pull the handle and star, including the handle nut plate screw (key #795, the handle nut plate (key #1993), the handle nut (key #797), the handle (key #1994), and the star drag (key #1486).
http://www.yourfishpictures.com/data/500/medium/103_0687.JPG
http://www.yourfishpictures.com/data/500/medium/103_0688.JPG
now remove the star drag spring (key #1106), the star drag nut (key #1365), the star drag spacer (key #1289), and the two drag spring washers (key #15).
http://www.yourfishpictures.com/data/500/medium/103_0689.JPG
remove the right side plate screws. note that three are short (key #786) and one in the 6 o'clock position is long (key #1998).
http://www.yourfishpictures.com/data/500/medium/103_0690.JPG
remove the left side plate screw/multi-purpose screw (key #987).
http://www.yourfishpictures.com/data/500/medium/103_0691.JPG
pull the thumb rest (key #2044) straight forward. this is the tricky part.
http://www.yourfishpictures.com/data/500/medium/103_0692.JPG
the right side plate assembly (key #1997) will now lift straight up.
http://www.yourfishpictures.com/data/500/medium/103_0693.JPG
you now have full access to the right side plate.
http://www.yourfishpictures.com/data/500/medium/103_0694.JPG
here's a neat little trick. the main drive gear (key #1213) is often stuck! put the handle back on, grab the main gear and twist the handle back and forth at the same time your lift the main gear off.
http://www.yourfishpictures.com/data/500/medium/103_0695.JPG
i've lined up the drag washer A (key# 1214), the drive gear (key #1213), drag washer C (key #1212), the key washer (key #1211), and the roller clutch inner tube (key #1206).
http://www.yourfishpictures.com/data/500/medium/103_0696.JPG
the carbontex washer that you need is the calcutta 200 drag set. it fits a bunch of different reels!
http://www.yourfishpictures.com/data/500/medium/103_0697.JPG
throw a thick coat of drag grease on both carbontex washers....
http://www.yourfishpictures.com/data/500/medium/103_0698.JPG
http://www.yourfishpictures.com/data/500/medium/103_0699.JPG
and rebuild the gear cluster.
http://www.yourfishpictures.com/data/500/medium/103_0700.JPG
lube the right side plate bearing (key #194).
http://www.yourfishpictures.com/data/500/medium/103_0701.JPG
the right side plate (key #1997) drops straight down.
http://www.yourfishpictures.com/data/500/medium/103_0702.JPG
push the thumb rest (key #2044) straight back and into place.
http://www.yourfishpictures.com/data/500/medium/103_0703.JPG
re-install the left side plate multi-purpose screw (key #987).
http://www.yourfishpictures.com/data/500/medium/103_0704.JPG
re-install all four right side plate screws (key #786 and 1998). the long screw goes in the 6 o'clock position.
http://www.yourfishpictures.com/data/500/medium/103_0705.JPG
re-install the drag spring washers (key #15) in a "()" configuration. then install the star drag spacer (key #1289) and star drag nut (key #1365).
http://www.yourfishpictures.com/data/500/medium/103_0706.JPG
install the star drag spring (key #1106) and the star drag (key #1486). push the star drag straight down onto the drive shaft (key #1491) until it clears the "shoulders" of the drive shaft.
http://www.yourfishpictures.com/data/500/medium/103_0707.JPG
push the handle (key #1994) down until it rests on the "shoulders" of the drive shaft, add a little grease and tighten down the handle nut (key #797).
http://www.yourfishpictures.com/data/500/medium/103_0708.JPG
install the handle nut plate (key #1993) and screw (key #795).
http://www.yourfishpictures.com/data/500/medium/103_0709.JPG
lube the right spool bearing (no key #).
http://www.yourfishpictures.com/data/500/medium/103_0710.JPG
lube the left side plate bearing (key #194).
http://www.yourfishpictures.com/data/500/medium/103_0711.JPG
re-install the spool and left side plate and you're done!
http://www.yourfishpictures.com/data/500/medium/103_0712.JPG